GRO / Commissioning & machine optimisation
Fine-tune the equipment.
Integrate it into the process.
GRO supports new and existing machines from their technical condition to actual production workflows. Mechanics, parameters, sensors, material flow and operation are investigated together; changes follow the agreed scope and necessary approvals.
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GRO / 01
Before and after machine implementation.
Support can include selection, procurement, transport coordination, assembly and technical integration. GRO’s specific responsibilities are defined for each project.
- Clarify production requirements, infrastructure and interfaces beforehand.
- Setup, calibration, trial runs and transition into the production process.
- Coordinate support after installation, modernisation or relocation with manufacturer and operator.
GRO / 02
Start with actual technical condition.
Record mechanical, dynamic and operating conditions and compare them with original performance data. Cleaning, lubrication, adjustment and correction of small disturbances precede further interventions.
- Consider speed, pressure, feed, temperature, sensor values and cycle times.
- Identify micro-stops, friction, wear and unsynchronised movements.
- Relate individual-machine performance to material flow and overall line capacity.
GRO / 03
Adjustments with clear prerequisites.
Not every optimisation requires rebuilding. Parameters, sensors, mechanics and, if necessary, control logic are examined as possible levels. Specific solutions are developed within the project.
- Logic, operating-mode or dynamic changes only with technical approval and the responsible specialists.
- Consider mechanical preparation, suitable lubricants and tighter wear and tolerance checks.
- Plan more frequent inspection and regular readjustment under higher dynamic loads.
GRO / 04
Tests, training and performance evidence.
Check functions, production cycles, quality and interfaces in the agreed work window. Compare changes with baseline values and train the team in changed operation.
- Measure OEE, cycle and changeover time, scrap and throughput as appropriate.
- Record settings, changes, trial results and remaining points.
- Hand over instructions, inspection plans and technical feedback to the manufacturer.
GRO / 05
Interfaces remain part of the assignment.
Electrical work, programming, safety-related changes and major modifications need appropriate specialist responsibilities and approvals. Required responsibilities are clarified with the operator and manufacturer.
- Confirm responsibilities, available resources and personnel beforehand.
- Identify required OEM and specialist work separately in the scope.
- Do not bypass protective functions or promise blanket performance increases without investment.
GRO / KONTAKT
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Equipment, starting conditions, location and preferred work window help define the assignment.